Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MEM26012A Mapping and Delivery Guide
Record and trial work processes for one-off composite products

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MEM26012A - Record and trial work processes for one-off composite products
Description This unit of competency covers the skills and knowledge required to take a one-off/prototype product or a new product/process from an internal or external developer and turn this into a standard manufacturing process which works and can be used in the plant. Refer also to MEM26018A Organise composite trials.This unit can be used for recording composite materials and processing steps for one-off and prototype production.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit covers the drafting of appropriate procedures for use in routine production or repair situations. It also requires the examination of a process and the comparison of it with standard practice in the workplace so that a workable procedure can be developed. The procedures are drafted from a developing process and are evaluated as part of this unit.This unit would typically be undertaken by an individual in liaison with relevant stakeholders and by working closely with personnel developing the prototype.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites Not applicable.
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Identify proposed benefits/outcomes of new product/process
  • Confirm deliverables expected by customer
  • Confirm benefits expected by organisation
  • Identify any existing products with similar expectations
  • Note any relevant issues with existing similar products
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that the process and equipment be understood and that the importance of critical material properties, settings and readings is known. Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.

Consistent performance should be demonstrated. In particular look to see that:

a set of workable procedures have been developed

procedures have taken account of process mapping.

Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.

Context of and specific resources for assessment

Assessment will require the development of new manufacturing specifications/procedures for composite products or components.

Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.

Method of assessment

A single assessment event is not appropriate. On-the-job assessment should be included as part of the assessment process wherever possible. Where assessment occurs off the job, judgement must consider evidence of the candidate's performance in a productive work environment that includes a sufficient range of appropriate tasks and materials to cover the scope of application for this unit.

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways, including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency.

The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Required skills includes:

writing

developing procedures

evaluating outcomes

following authorisation procedures

communicating with relevant personnel

Required knowledge

Required knowledge includes:

use of production tools (e.g. one-off or multiple products)

limits of size which suggest easiest/most cost effective way to produce product

fibre/resin ratio

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Procedures

Procedures may be written, verbal, computer-based or in some other form, and may include:

all work instructions

standard operating procedures

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant

good operating practice as may be defined by industry codes of practice (e.g. Responsible Care) and government regulations

Deliverables expected by customer

Deliverables expected by customer may include:

technical specification

aesthetic requirements

other quality expectations

cost/price expectations

quantity and delivery schedules

Key resources

Key resources include:

materials

labour

time

money

Process map improvements

Improvements made from process maps are typically a reduction in wastes (muda) as defined by

over-production

delay

transportation

over-processing

excess inventory/work in progress (WIP)

excess motion

defects

untapped human potential

Logs and reports

Logs and reports may include:

paper or electronic based

verbal reports

items found which require action

Appropriate action

Appropriate action includes:

determining problems needing action

determining possible fault causes

rectifying problem using appropriate solution within area of responsibility

following through items initiated until final resolution has occurred

reporting problems outside area of responsibility to designated person

Typical problems

Typical problems may include:

multiple ways of doing the same job

waste built into procedures

aligning procedures with good practice

Health, safety and environment (HSE)

All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Confirm deliverables expected by customer 
Confirm benefits expected by organisation 
Identify any existing products with similar expectations 
Note any relevant issues with existing similar products 

Forms

Assessment Cover Sheet

MEM26012A - Record and trial work processes for one-off composite products
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEM26012A - Record and trial work processes for one-off composite products

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: